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CONSTRUCTION

In partnership  with The Cutting Room we developed cost effective CNC machined tooling to give us maximum accuracy in the boat’s production.

Hull components of the OUT95 were constructed over a male mould. Great care was taken at all times to minimise ply overlap build ups so as to minimise required fairing.

Secondary structural components were moulded, trimmed and  bonded to the monocoque using Proset toughened structural adhesives, with a controlled glue gap of between 0.5-1mm.

Spars and foils are from CNC machined female tools, these components have required no fairing and the foils were silent from day one.

Vacuum integrity checks are made to all moulds prior to manufacturing components. During cure, multiple thermocouples are monitored and data logged to ensure the required cure profile is achieved on all sectors of the part.
2 Part Carbon Mast Joint design detail Carbon Wing Mast Luff Groove Detail
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LEWMAR SILVA NAVTEC HELLY HANSEN ENGLISH BRAIDS AWLGRIP PROSET CUTTING ROOM
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